Bill of Materials (BOM) in Fashion: What It Is and What Goes In

Short answer: A bill of materials (BOM) in fashion lists every material and component needed to make one garment: fabrics, linings, interlinings, trims, thread, labels and packaging, each with its supplier, colour, quantity per garment and placement. It sits inside the tech pack and is what the factory sources and costs from. A missing or vague line is one of the most common reasons a sample comes back wrong.

What goes in a fashion BOM

A BOM answers three questions for the factory: what to buy, how much per garment, and where it goes. It usually covers:

  • Fabrics: shell, lining, contrast panels, with composition, weight (GSM or oz) and finish.
  • Interlinings and fusing.
  • Trims: buttons, zips, snaps, drawcords, elastics, tapes.
  • Thread: type, ticket number and colour for seams and topstitching.
  • Labels: main, size, care and content labels, hangtags.
  • Packaging: polybags, tissue, stickers, cartons.

The columns every BOM needs

ColumnWhat to writeExample
Item / componentThe material or trimShell fabric
DescriptionComposition, weight, construction, finish100% cotton single jersey, 180 GSM, enzyme washed
Supplier and codeWho supplies it and their referenceMill name, article 12345
ColourColour name or code per colourwayBlack / Pantone 19-4007 TCX
Size / dimensionWidth, length, ligne, gauge150 cm usable width
Quantity per garmentConsumption including waste1.2 m
PlacementWhere it goes on the garmentBody and sleeves
Unit cost (optional)For costingPer metre / per piece

A sample BOM: basic crew-neck T-shirt

ItemDescriptionPlacementQty per garment
Shell fabric100% cotton single jersey, 180 GSMBody, sleevesPer marker
RibCotton/elastane 1x1 rib, colour-matchedNeckbandPer marker
ThreadPolyester core-spun, colour-matchedAll seams, coverstitch hemsAs consumed
Neck tapeCotton twill tape, 10 mmBack neck0.2 m
Main labelWoven, brand logoCentre back neck1
Care/content labelPrinted satin, care symbols and compositionLeft side seam1
Size labelWoven or printedWith main label1
PolybagRecycled LDPE with suffocation warningPackaging1

The most common BOM errors

  1. Vague descriptions. "Cotton jersey" without weight, composition and finish forces the factory to guess, and the sample will not match.
  2. Missing small items. Thread, care labels, fusing and packaging are the lines most often left out; sourcing them late costs time and money.
  3. Wrong consumption. If the BOM says 1.5 yards per garment and production uses 1.7, fabric cost is about 13% higher than planned.
  4. BOM and construction notes disagree. A zip in the construction notes but not in the BOM means it may not be ordered.

Ways to build a BOM

  • Spreadsheet template: free and flexible, but every line is typed and checked by hand.
  • PLM module: materials come from a shared library with version control; worth it for larger teams with many styles.
  • AI tech pack tool: The F* Word drafts the BOM together with the points of measure and construction notes from a sketch, photo or brief, first draft in 8 to 10 minutes, and checks that the BOM and the construction notes agree before handoff. A technical designer still reviews it.

A manual tech pack, BOM included, takes 4 to 16 hours, and a sample round costs US$200 to US$1,500 (State of AI Fashion 2026).

Prices and features checked on each vendor's own website on 8 November 2026; time and sample-cost figures from the State of AI Fashion 2026 report.

Frequently Asked Questions

What is a BOM in fashion?

A bill of materials: the list of every fabric, trim, thread, label and packaging item needed to make one garment, with supplier, colour, quantity and placement.

Is the BOM part of the tech pack?

Yes. The BOM is one section of the tech pack, alongside points of measure, construction notes and artwork.

What is the difference between a BOM and a costing sheet?

The BOM lists materials and quantities; the costing sheet adds prices, labour, overheads and margin to reach the garment cost.

What are the most common BOM mistakes?

Vague fabric descriptions, missing small items such as thread and labels, wrong consumption figures, and a BOM that disagrees with the construction notes.

Can AI create a BOM?

Yes. The F* Word drafts a BOM as part of a tech pack from a sketch, photo or brief, first draft in 8 to 10 minutes, and checks it against the construction notes before a technical designer reviews it.

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